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Automative Optical Brinell Hardness Tester

Automative Optical Brinell Hardness Tester
Automative Optical Brinell Hardness Tester
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Product Code : OPFA-3000 PC
Product Description

                   Features:

  • This machine has a C-Type load frame.
  • This machine has been designed for production testing & for continuous operation.
  • This machine is used to measure Brinell hardness value of cast or forged components..
  • Since most of the operations are fast and automatic, the test speed is high with less operator fatigue.
  • Fully computerized system for indentation measurement & display.
  • Windows based software system.
  • Accurate measurement of Brinell hardness through matched Optics, CCD Camera, Hardware & Software using advanced image processing technology.
  • On removal of load the optics will transfer the image of indentation to CCD. The image is further digitalized and  processed by PC for measurement. The diameter of the image can be measured automatically / manually to give Brinell hardness value
  • Two modes of measurement - Manual & Auto.
  • In Auto mode the image is scanned for measurement & hardness is displayed automatically.
  • Verification facility is provided for clear indication of measured impression by encircling the same.
  • Windowing facility is provided which encircles the blurt images accuracies.
  • Macro & Micro adjustment facilities are provided in manual mode for fast & accurate encircling of the image to be measured.

1.      Batch testing facility is provided.

2.      Statistical Analysis report can be generated.

3.      The cycle time (except job loading / unloading) is about 12 seconds per test.

4.      Calibration mode is provided with password protection.

5.      The machine accuracies conforms to IS:2281-2005 & BS:240.

MODEL

OPFA-3000-PC

OPFA-3000-PC (SPL)

TYPE

STANDARD

HEAVY DUTY

Machine frame

C-Type

C-Type

Load stages

750 kg & 3000 kgf (500 kg and/ or

750 kg & 3000 kgf (500 kg and/ or

1000 kg can be provided at

1000 kg can be provided at

additional cost-Optional)

additional cost-Optional)

Machine Test Height X Throat

365 mm X 200 mm

650 mm X 350 mm

Stroke of clamping piston (Bottom )

20 mm

20 mm

Stroke of loading piston (Top)

18 mm

18 mm

Maximun working pressure

70 bar

70 bar

Oil tank capacity of Hydraulic Power pack (For Oil Grade of servo System 68 or Avalon 68)

75 liters

75 liters

(to be arranged by customer)

(to be arranged by customer)

Drive motor

1 HP-1440 rpm

1 HP-1440 rpm

Type of Hydraulic pump

Gear pump

Gear pump

Size of supporting table with fixing slots

260 mm X 400 mm

600 mm X 600 mm

Load capacity of table

200 kg

500 kg

Indentation Measurement System

Direct reading on PC through optical device with

Direct reading on PC through optical device with

24 X magnification

24 X magnification

Least count of Measurement

0.01 mm

0.01 mm

Accuracy of load application System

+1 % as per IS:2281-2005

+ 1% as per IS:2281-2005

Power Supply-



Machine-

3 Phase, 440 V, 50 Hz, A.C.

3 Phase, 440 V, 50 Hz, A.C.

Computer-

Single Phase, 220 V, 50 Hz, A.C.

Single Phase, 220 V, 50 Hz, A.C.

Net Weight (Machine + Pack pack+ Computer)

800 kg (aprox)

950 kg (aprox)

Overall dimension of-



Machine ( W X D X H)-

410 X 700 X 1350 mm(aprox)

410 X 700 X 1650 mm (aprox)

Power pack ( W X D X H)-

710 X 620 X 1050 mm(aprox)

710 X 620 X 1050 mm(aprox)

Computer Table (W X D X H)

900 X 600 X 900 mm (aprox)

900 X 600 X 900 mm (aprox)_


ROCKWELL TESTING AIDS
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